What Are The Benefits of Waterjet Cutting?

Have you ever ever noticed elegant stone countertops in the kitchen or highly machined metal parts in automobile engines? Nowadays, all the parts that require high finishing and precise cutting are created with waterjet slicing technology.

Because of the unmatchable benefits it provides, waterjet cutting is among the most prominent reducing technology used in the fabrication industry. This shouldn’t be only limited to metal fabrication however even applies to different sectors as well.

This makes professionals wonder what are the benefits of water jet reducing that make the process better than other alternatives. Additionally, there’s a common query- ‘Can I use waterjet chopping technology for my subsequent project?’

All these doubts and more will be answered within the information provided in this article. Allow us to dive into the first query first:

If we have been to say that the waterjet reducing process is better than some other reducing method, it would not be an exaggeration or an overstatement. Listed below are some of the benefits that the waterjet chopping process has to offer:

1. Superior Edge Quality

One of the major reasons that professionals choose waterjet chopping is because of the edge quality it provides. Waterjet chopping is achieved by hitting a very slim beam of water on the workpiece. Subsequently, there are no metal cutters grinding against our object. This leads to a clean finishing and a superior edge quality.

2. Efficient

Many individuals don’t know this about waterjet slicing- you’ll be able to lower a number of layers of fabric on the similar time by putting them on top of each other. This process is called stacking and it makes waterjet chopping more efficient than another chopping method.

As an example, in the period of time it would take to chop one layer of stone slab for a kitchen, you might cut six layers on a waterjet cutter. Therefore, the associated fee and time would be virtually one-third, making the process very efficient and economical.

3. No Thickness Limitation

Traditional slicing strategies have a limitation on the thickness of material which you could cut. However, in waterjet chopping, there are no such limitations. You’d be shocked to know that in particular mining applications, waterjet chopping is used to cut 100 ft of material thickness. Check our dedicated article for more information on how thick can a waterjet cut.

4. Higher Accuracy, Low Cutting Tolerances

Cutting tolerance is the shift within the position of the cutting process from the meant cut. In easy phrases, cutting tolerance dictates how accurate (or how inaccurate) the slicing process is. The lower the tolerance, the higher the chopping accuracy.

Waterjet cutting has one of the lowest tolerances out there. A major reason for this is that the cutting action is achieved through a really narrow beam of water. One other necessary reason is that waterjet cutting is a cold slicing process, so no melting away of supplies takes place.

5. A number of Cut Shapes

With waterjet reducing, you aren’t limited to cutting in straight lines. You may create multiple cut shapes within the workpiece in addition to the usual straight-line cuts. Good waterjet cutters like the ones provided by Techniwaterjet even come with a range of complementary software with a whole lot of completely different preloaded minimize shapes.

6. Multi-axis Cutting

Besides providing totally different reduce shapes, waterjet chopping is also a multi-axis cutting method. With a great waterjet cutter, you’ll be able to lower in 5 different axes. This helps in creating intricate parts resembling small parts of engines. 5-axis waterjet reducing is superior to the standard 3-axis technologies resulting from a number of benefits like flexibility, reducing speed, and less manual labor required.

7. No Heat Affected Zones

As mentioned earlier, waterjet reducing is a cold cutting technique, so there is no temperature rise within the cutting points. With temperature rise, the formation of heat-affected zones takes place where the traits of the material on the lower location change significantly.

8. Constant Tooling

With waterjet chopping, you don’t need to vary your tooling when you insert a new workpiece or perhaps a new material. With a new workpiece of the identical materials, you don’t even need to vary any settings. For new supplies, you possibly can adjust the settings with the software itself.

9. Materials Integrity

Since waterjet slicing creates no heat-affected zone, it preserves the integrity of the fabric all through the workpiece. The physical and chemical characteristics of the workpiece material will be the identical on the cut location as it is elsewhere.

10. No Secondary Finishing Requirement

Waterjet cutting leaves no visible stains on the fabric and has a high finishing. Therefore, you do not need any secondary finishing for the workpiece.

11. Environmentally Pleasant

Waterjet reducing follows a closed-loop process the place all of the water that you simply use for the chopping is recycled within the process itself. The metal that’s cut is strained by means of the water and sold as scrap. Therefore, it is a very environmentally friendly process.

12. Range of Supported Supplies

Waterjet cutters can reduce by virtually any material, literally. This is quite a unique benefit of waterjet cutting. A lot of the different chopping methods apply to cutting only metals. Nevertheless, waterjet slicing can cut through even wood, glass, or any other material.