What Are The Benefits of Waterjet Cutting?
Have you ever noticed elegant stone countertops within the kitchen or highly machined metal parts in automobile engines? Nowadays, all the parts that require high finishing and exact slicing are created with waterjet cutting technology.
Due to the unmatchable benefits it provides, waterjet cutting is among the most prominent reducing technology used within the fabrication industry. This shouldn’t be only limited to metal fabrication however even applies to other sectors as well.
This makes professionals wonder what are the benefits of water jet slicing that make the process better than different alternatives. Additionally, there is a frequent question- ‘Can I use waterjet reducing technology for my next project?’
All these doubts and more will be answered in the information provided in this article. Let us dive into the first query first:
If we had been to say that the waterjet slicing process is best than some other chopping methodology, it wouldn’t be an exaggeration or an overstatement. Listed here are among the benefits that the waterjet chopping process has to offer:
1. Superior Edge Quality
One of the major reasons that professionals choose waterjet chopping is because of the edge quality it provides. Waterjet reducing is completed by hitting a very slim beam of water on the workpiece. Subsequently, there aren’t any metal cutters grinding towards our object. This leads to a clean finishing and a superior edge quality.
2. Environment friendly
Many individuals don’t know this about waterjet cutting- you possibly can reduce a number of layers of material on the identical time by inserting them on top of every other. This process is called stacking and it makes waterjet chopping more efficient than some other cutting method.
As an example, in the amount of time it would take to chop one layer of stone slab for a kitchen, you may minimize six layers on a waterjet cutter. Due to this fact, the price and time would be almost one-third, making the process very environment friendly and economical.
3. No Thickness Limitation
Traditional slicing strategies have a limitation on the thickness of fabric that you could cut. Nonetheless, in waterjet reducing, there are no such limitations. You would be surprised to know that in particular mining applications, waterjet cutting is used to chop 100 ft of material thickness. Check our dedicated article for more information on how thick can a waterjet cut.
4. Higher Accuracy, Low Cutting Tolerances
Cutting tolerance is the shift within the position of the reducing process from the supposed cut. In easy terms, reducing tolerance dictates how accurate (or how inaccurate) the slicing process is. The lower the tolerance, the higher the slicing accuracy.
Waterjet cutting has one of the lowest tolerances out there. A major reason for this is that the reducing action is achieved via a very slim beam of water. One other important reason is that waterjet cutting is a cold chopping process, so no melting away of materials takes place.
5. Multiple Cut Shapes
With waterjet slicing, you aren’t limited to chopping in straight lines. You possibly can create multiple cut shapes within the workpiece in addition to the usual straight-line cuts. Good waterjet cutters like the ones provided by Techniwaterjet even come with a range of complementary software with a number of different preloaded cut shapes.
6. Multi-axis Cutting
Besides offering different minimize shapes, waterjet slicing can also be a multi-axis cutting method. With a superb waterjet cutter, you may minimize in five totally different axes. This helps in creating intricate parts comparable to small components of engines. 5-axis waterjet cutting is superior to the conventional 3-axis applied sciences on account of a number of benefits like flexibility, slicing speed, and less manual labor required.
7. No Heat Affected Zones
As mentioned earlier, waterjet reducing is a cold chopping methodology, so there isn’t any temperature rise within the cutting points. With temperature rise, the formation of heat-affected zones takes place the place the characteristics of the fabric on the cut location change significantly.
8. Consistent Tooling
With waterjet slicing, you don’t need to vary your tooling if you insert a new workpiece or even a new material. With a new workpiece of the identical materials, you don’t even want to alter any settings. For new materials, you possibly can adjust the settings with the software itself.
9. Material Integrity
Since waterjet chopping creates no heat-affected zone, it preserves the integrity of the fabric all through the workpiece. The physical and chemical traits of the workpiece material will be the same at the minimize location as it is elsewhere.
10. No Secondary Finishing Requirement
Waterjet reducing leaves no seen stains on the material and has a high finishing. Due to this fact, you do not want any secondary finishing for the workpiece.
11. Environmentally Friendly
Waterjet cutting follows a closed-loop process the place all the water that you just use for the slicing is recycled within the process itself. The metal that’s cut is strained by way of the water and sold as scrap. Therefore, it is a really environmentally friendly process.
12. Range of Supported Supplies
Waterjet cutters can minimize by virtually any material, literally. This is quite a unique benefit of waterjet cutting. Most of the different slicing methods apply to cutting only metals. Nevertheless, waterjet slicing can cut by means of even wood, glass, or every other material.
