What Are The Benefits of Waterjet Cutting?

Have you ever ever observed elegant stone countertops within the kitchen or highly machined metal parts in automobile engines? Nowadays, all the parts that require high finishing and exact cutting are created with waterjet reducing technology.

As a result of unmatchable benefits it provides, waterjet cutting is likely one of the most prominent cutting technology used in the fabrication industry. This will not be only limited to metal fabrication but even applies to different sectors as well.

This makes professionals wonder what are the benefits of water jet chopping that make the process higher than different alternatives. Additionally, there is a common query- ‘Can I exploit waterjet chopping technology for my subsequent project?’

All these doubts and more will be answered in the information provided in this article. Let us dive into the primary question first:

If we had been to say that the waterjet reducing process is better than another cutting technique, it wouldn’t be an exaggeration or an overstatement. Here are a few of the benefits that the waterjet reducing process has to offer:

1. Superior Edge Quality

One of the main reasons that professionals choose waterjet chopping is because of the sting quality it provides. Waterjet chopping is accomplished by hitting a very slender beam of water on the workpiece. Due to this fact, there are no metal cutters grinding against our object. This leads to a clean finishing and a superior edge quality.

2. Efficient

Many people don’t know this about waterjet cutting- you’ll be able to lower a number of layers of fabric on the identical time by inserting them on top of every other. This process is called stacking and it makes waterjet reducing more environment friendly than some other chopping method.

As an illustration, in the amount of time it would take to cut one layer of stone slab for a kitchen, you possibly can cut six layers on a waterjet cutter. Due to this fact, the price and time could be almost one-third, making the process very efficient and economical.

3. No Thickness Limitation

Traditional reducing methods have a limitation on the thickness of material that you could cut. Nonetheless, in waterjet cutting, there are no such limitations. You’d be shocked to know that in particular mining applications, waterjet chopping is used to chop one hundred feet of material thickness. Check our dedicated article for more information on how thick can a waterjet cut.

4. Higher Accuracy, Low Cutting Tolerances

Cutting tolerance is the shift within the position of the chopping process from the meant cut. In easy terms, slicing tolerance dictates how accurate (or how inaccurate) the chopping process is. The lower the tolerance, the higher the slicing accuracy.

Waterjet cutting has one of the lowest tolerances out there. A major reason for this is that the cutting motion is achieved through a very narrow beam of water. Another important reason is that waterjet chopping is a cold cutting process, so no melting away of materials takes place.

5. A number of Cut Shapes

With waterjet slicing, you aren’t limited to reducing in straight lines. You’ll be able to create multiple minimize shapes in the workpiece in addition to the usual straight-line cuts. Good waterjet cutters like the ones provided by Techniwaterjet even come with a range of complementary software with loads of completely different preloaded lower shapes.

6. Multi-axis Cutting

Besides offering completely different minimize shapes, waterjet cutting can also be a multi-axis chopping method. With a good waterjet cutter, you possibly can reduce in five completely different axes. This helps in creating intricate parts resembling small components of engines. 5-axis waterjet cutting is superior to the conventional three-axis technologies on account of a number of benefits like flexibility, slicing speed, and less manual labor required.

7. No Heat Affected Zones

As mentioned earlier, waterjet slicing is a cold cutting methodology, so there is no temperature rise in the slicing points. With temperature rise, the formation of heat-affected zones takes place the place the characteristics of the fabric at the reduce location change significantly.

8. Consistent Tooling

With waterjet cutting, you don’t want to vary your tooling if you insert a new workpiece or perhaps a new material. With a new workpiece of the identical material, you don’t even need to alter any settings. For new materials, you can adjust the settings with the software itself.

9. Material Integrity

Since waterjet cutting creates no heat-affected zone, it preserves the integrity of the fabric all through the workpiece. The physical and chemical traits of the workpiece materials will be the same at the minimize location as it is elsewhere.

10. No Secondary Finishing Requirement

Waterjet slicing leaves no seen stains on the material and has a high finishing. Subsequently, you do not need any secondary finishing for the workpiece.

11. Environmentally Pleasant

Waterjet slicing follows a closed-loop process where all of the water that you simply use for the chopping is recycled within the process itself. The metal that’s minimize is strained via the water and sold as scrap. Due to this fact, it is a really environmentally friendly process.

12. Range of Supported Materials

Waterjet cutters can lower by virtually any materials, literally. This is quite a singular benefit of waterjet cutting. Most of the other slicing methods apply to slicing only metals. Nevertheless, waterjet slicing can reduce by even wood, glass, or every other material.