Wire Mesh For Screen Printing (Benefits, Alternatives, And Value)

Tyler, we pleasure ourselves on the quality and versatility of our stainless steel woven wire mesh. As a company that has been weaving and dealing with stainless steel wire for over 50 years, we have now seen an countless quantity of uses and industries use our mesh.

A few of these makes use of are more current, or new, and a few of these industries have been around eternally.

A kind of industries which have been around for a very long time the display printing business. There are lots of sorts of media that can be used for the display screen printing business, coustic mesh however stainless steel mesh has proven to be one of the most efficient and cost effective options.

In this text, we’re going to dive into what makes stainless steel wire mesh such an ideal resolution for the screen printing world in terms of advantages, cost and discovering one of the best fit to your wants.

We are also going to cowl the situations the place stainless steel mesh is probably not the right fit to your display screen printing needs.

What is Screen Printing?

Screen printing is a printing method that uses mesh to switch ink onto a substrate. A blade or squeegee is moved across the display to fill the openings within the mesh with ink/paste. A stencil will block elements of the openings in the mesh to create a design on the floor being printed on.

When screen printing originated, back in the 1600’s, silk screens had been used to transfer the designs. The issue with using silk as a screening media is that over time, it doesn’t hold up as a result of it would swell up and tear.

Today, the commonest media for display screen printing are polyester, nylon, and stainless steel.

At W.S. Tyler, we supply stainless steel woven wire mesh as screening media for this business.

Benefits of Stainless Steel Wire for Screen Printing

Relating to screen printing there are quite a number of the explanation why stainless steel wire mesh is right.

Those benefits are:

Tension

Tension is essential to the screen printing business. To find out more info about coustic mesh – just click the up coming web site, check out our web page. The media serving as the display is stretched tightly before the squeegee with ink is run over the display screen.

Stainless steel has lower than 1% elongation, while different supplies, like nylon or polyester, have more than 5%.

In case you had been to attempt to stretch nylon or different synthetic supplies at certain tension ranges, it can create rectangular openings which may tear and trigger inconsistencies in your printing. Which means that stainless steel woven wire is ready to be tensioned, or stretched, at very high rates without altering the form of each particular person opening.

Stability and Durability

Stainless steel wires are additionally more stable than polyester or nylon.

Stainless steel woven wire can withstand hard conditions, even on the smaller opening sizes and thinner wire diameters.

With nylon or polyester, there’s a restrict to how nice or skinny, you will get your individual threads to be as a result of they cannot withstand the tension and stretch that is required.

Stainless steel woven wire can get right down to a really small diameter of each wire and still be capable to be stretched and tensioned without suffering any alterations to the mesh itself or your process.

Cost Savings

There are two main ways we’ve seen stainless steel wire mesh cut back cost on this industry.

The first is the obtainable choices with wire mesh by way of weaves. These totally different patterns and weaves can

allow for extra ink to be deposited in one go, eliminating the need for multiple passes for each print.

Each time a move is needed, you risk not having it line up precisely with the last go and are also spending extra in time and ink/paste.

The second price saving profit to stainless steel wire is if you are utilizing very expensive ink or pastes.

The wire diameter is vital to reducing costs by way of paste or ink needed. Stainless steel wire mesh is in a position to use a very limited amount of paste to transfer.

Stainless steel can be made with very thin particular person wires that still offer a really excessive connectivity.

When the amount of paste wanted may be lowered to a such an actual quantity, this may save firms using costly paste, like silver in the solar business, significant money.

Calendaring for Accuracy

Considered one of the most important challenges with the screen printing course of is movement inside the screen.

When the squeegee passes over the mesh in the course of the screen printing process, it could push the wires forward. This will create discrepancies in every print. In the event you were to compare print number 1 to print number 1000, you will notice that they do not line up.

Calendaring the wire mesh before it goes into production, can help reduce this motion that happens during the printing course of. Calendaring is the technique of placing the wire mesh between rollers. Reduced to a predetermined thickness. This process stabilizes the mesh and in addition creates a clean and uniform surface.

Calendaring crushes the knuckles collectively on the wire mesh which eliminates the quantity of motion you get from the wires during your process.

By calendaring the mesh before utilizing it, you may see a major improvement in repeatability in your prints by eliminating that movement during every cross.

Cost

When it comes to buying stainless steel wire mesh for display printing, value will differ depending on your actual wants, however you can expect to pay anywhere from $three -$15 sq/ft.

Here are some of the questions you should ask yourself when occupied with cost:

– What mesh depend do I want?

– Do I need my industrial filter mesh calendared?

– Do I want it minimize to a certain size or on a roll?

If you realize the solutions to these questions you shouldn’t have any points getting an exact quote in your woven wire.

When Is a Stainless Steel Screen Not the only option?

Relating to selecting the best media in your display screen printing needs, it’s at all times dependent on your particular needs and your application.

Although stainless steel woven wire might be an amazing resolution for thus many display screen printing purposes, there are situations where other sorts of media could also be a greater match.

1. If you are working with fabrics or stretchy surfaces, nylon or polyester is probably going to be a greater media for you. Unlike stainless steel mesh, Polyester or Nylon have the ability to kind to soft surfaces.

2. Woven Wire mesh is often more expensive than nylon or polyester. For those who need the sturdiness and precise features of stainless steel woven wire, this makes it an important fit for you. In the event you don’t need these features for your application, perhaps a synthetic materials will work for you.

3. If you’re printing on very fragile materials like ceramics, wire mesh might damage the floor. That is another state of affairs the place it may be higher to go together with a artificial material.

Optimize Your Screen Printing Operation

Woven wire mesh supplies the tensioning capabilities, durability, cost effectiveness, and accuracy wanted to thrive within the screen printing. The advantages are what allow woven wire screen printing mesh to accurately disperse inks of all varieties.

From logos on product packaging to precise solder masks on circuit boards, woven wire screen printing mesh can be used to precisely depict the specified design. That mentioned, the effectiveness of display printing operation relies on the usage of the appropriate mesh count for the job.

With over 140 12 months of woven wire mesh expertise, W.S. Tyler has the expertise needed that will help you pinpoint the proper mesh specs and implement excessive-quality mesh solutions.