waterjet montreal

Have you ever ever noticed elegant stone countertops in the kitchen or highly machined metal parts in automobile engines? Nowadays, all the parts that require high finishing and precise reducing are created with waterjet cutting technology.

Due to the unmatchable benefits it provides, waterjet reducing is without doubt one of the most prominent slicing technology used within the fabrication industry. This shouldn’t be only limited to metal fabrication but even applies to other sectors as well.

This makes professionals wonder what are the benefits of water jet slicing that make the process better than other alternatives. Additionally, there is a common question- ‘Can I use waterjet reducing technology for my subsequent project?’

All these doubts and more will be answered in the information provided in this article. Let us dive into the first question first:

If we have been to say that the waterjet reducing process is better than some other slicing technique, it wouldn’t be an exaggeration or an overstatement. Listed below are a number of the benefits that the waterjet reducing process has to offer:

1. Superior Edge Quality

One of many main reasons that professionals select waterjet slicing is because of the edge quality it provides. Waterjet chopping is achieved by hitting a really slim beam of water on the workpiece. Subsequently, there aren’t any metal cutters grinding towards our object. This leads to a clean finishing and a superior edge quality.

2. Efficient

Many people don’t know this about waterjet chopping- you possibly can lower a number of layers of material on the identical time by inserting them on top of every other. This process is called stacking and it makes waterjet reducing more efficient than another slicing method.

As an example, within the amount of time it would take to chop one layer of stone slab for a kitchen, you possibly can reduce six layers on a waterjet cutter. Due to this fact, the associated fee and time can be virtually one-third, making the process very efficient and economical.

3. No Thickness Limitation

Traditional cutting strategies have a limitation on the thickness of material you could cut. However, in waterjet slicing, there are not any such limitations. You’ll be stunned to know that in particular mining applications, waterjet reducing is used to cut 100 feet of material thickness. Check our dedicated article for more information on how thick can a waterjet cut.

4. Higher Accuracy, Low Cutting Tolerances

Cutting tolerance is the shift within the position of the cutting process from the supposed cut. In simple phrases, chopping tolerance dictates how accurate (or how inaccurate) the cutting process is. The lower the tolerance, the higher the chopping accuracy.

Waterjet chopping has one of many lowest tolerances out there. A significant reason for this is that the chopping action is achieved by way of a very narrow beam of water. One other essential reason is that waterjet cutting is a cold cutting process, so no melting away of materials takes place.

5. Multiple Cut Shapes

With waterjet reducing, you aren’t limited to reducing in straight lines. You’ll be able to create multiple reduce shapes within the workpiece in addition to the standard straight-line cuts. Good waterjet cutters like those provided by Techniwaterjet even come with a range of complementary software with plenty of totally different preloaded minimize shapes.

6. Multi-axis Cutting

Besides offering completely different minimize shapes, waterjet cutting can also be a multi-axis chopping method. With a good waterjet cutter, you may minimize in five different axes. This helps in creating intricate parts akin to small elements of engines. 5-axis waterjet slicing is superior to the conventional three-axis applied sciences because of a number of benefits like flexibility, chopping speed, and less manual labor required.

7. No Heat Affected Zones

As mentioned earlier, waterjet cutting is a cold cutting technique, so there isn’t a temperature rise in the reducing points. With temperature rise, the formation of heat-affected zones takes place the place the characteristics of the material at the minimize location change significantly.

8. Consistent Tooling

With waterjet slicing, you don’t want to alter your tooling while you insert a new workpiece or perhaps a new material. With a new workpiece of the same material, you don’t even want to change any settings. For new materials, you may adjust the settings with the software itself.

9. Materials Integrity

Since waterjet reducing creates no heat-affected zone, it preserves the integrity of the material throughout the workpiece. The physical and chemical characteristics of the workpiece materials will be the same at the cut location as it is elsewhere.

10. No Secondary Finishing Requirement

Waterjet chopping leaves no visible stains on the material and has a high finishing. Due to this fact, you do not want any secondary finishing for the workpiece.

11. Environmentally Friendly

Waterjet slicing follows a closed-loop process the place all the water that you use for the slicing is recycled in the process itself. The metal that is lower is strained by the water and sold as scrap. Due to this fact, it is a very environmentally friendly process.

12. Range of Supported Supplies

Waterjet cutters can lower through virtually any material, literally. This is quite a novel benefit of waterjet cutting. Most of the other chopping methods apply to slicing only metals. Nonetheless, waterjet chopping can minimize by means of even wood, glass, or another material.

Have you ever ever noticed elegant stone countertops in the kitchen or highly machined metal parts in automobile engines? Nowadays, all the parts that require high finishing and precise cutting are created with waterjet slicing technology.

Because of the unmatchable benefits it provides, waterjet cutting is among the most prominent reducing technology used in the fabrication industry. This shouldn’t be only limited to metal fabrication however even applies to different sectors as well.

This makes professionals wonder what are the benefits of water jet reducing that make the process better than other alternatives. Additionally, there’s a common query- ‘Can I use waterjet chopping technology for my subsequent project?’

All these doubts and more will be answered within the information provided in this article. Allow us to dive into the first query first:

If we have been to say that the waterjet reducing process is better than some other reducing method, it would not be an exaggeration or an overstatement. Listed below are some of the benefits that the waterjet chopping process has to offer:

1. Superior Edge Quality

One of the major reasons that professionals choose waterjet chopping is because of the edge quality it provides. Waterjet chopping is achieved by hitting a very slim beam of water on the workpiece. Subsequently, there are no metal cutters grinding against our object. This leads to a clean finishing and a superior edge quality.

2. Efficient

Many individuals don’t know this about waterjet slicing- you’ll be able to lower a number of layers of fabric on the similar time by putting them on top of each other. This process is called stacking and it makes waterjet chopping more efficient than another chopping method.

As an example, in the period of time it would take to chop one layer of stone slab for a kitchen, you might cut six layers on a waterjet cutter. Therefore, the associated fee and time would be virtually one-third, making the process very efficient and economical.

3. No Thickness Limitation

Traditional slicing strategies have a limitation on the thickness of material which you could cut. However, in waterjet chopping, there are no such limitations. You’d be shocked to know that in particular mining applications, waterjet chopping is used to cut 100 ft of material thickness. Check our dedicated article for more information on how thick can a waterjet cut.

4. Higher Accuracy, Low Cutting Tolerances

Cutting tolerance is the shift within the position of the cutting process from the meant cut. In easy phrases, cutting tolerance dictates how accurate (or how inaccurate) the slicing process is. The lower the tolerance, the higher the chopping accuracy.

Waterjet cutting has one of the lowest tolerances out there. A major reason for this is that the cutting action is achieved through a really narrow beam of water. One other necessary reason is that waterjet cutting is a cold slicing process, so no melting away of supplies takes place.

5. A number of Cut Shapes

With waterjet reducing, you aren’t limited to cutting in straight lines. You may create multiple cut shapes within the workpiece in addition to the usual straight-line cuts. Good waterjet cutters like the ones provided by Techniwaterjet even come with a range of complementary software with a whole lot of completely different preloaded minimize shapes.

6. Multi-axis Cutting

Besides providing totally different reduce shapes, waterjet chopping is also a multi-axis cutting method. With a great waterjet cutter, you’ll be able to lower in 5 different axes. This helps in creating intricate parts resembling small parts of engines. 5-axis waterjet reducing is superior to the standard 3-axis technologies resulting from a number of benefits like flexibility, reducing speed, and less manual labor required.

7. No Heat Affected Zones

As mentioned earlier, waterjet reducing is a cold cutting technique, so there is no temperature rise within the cutting points. With temperature rise, the formation of heat-affected zones takes place where the traits of the material on the lower location change significantly.

8. Constant Tooling

With waterjet chopping, you don’t need to vary your tooling when you insert a new workpiece or perhaps a new material. With a new workpiece of the identical materials, you don’t even need to vary any settings. For new supplies, you possibly can adjust the settings with the software itself.

9. Materials Integrity

Since waterjet slicing creates no heat-affected zone, it preserves the integrity of the fabric all through the workpiece. The physical and chemical characteristics of the workpiece material will be the identical on the cut location as it is elsewhere.

10. No Secondary Finishing Requirement

Waterjet cutting leaves no visible stains on the fabric and has a high finishing. Therefore, you do not need any secondary finishing for the workpiece.

11. Environmentally Pleasant

Waterjet reducing follows a closed-loop process the place all of the water that you simply use for the chopping is recycled within the process itself. The metal that’s cut is strained by means of the water and sold as scrap. Therefore, it is a very environmentally friendly process.

12. Range of Supported Supplies

Waterjet cutters can reduce by virtually any material, literally. This is quite a unique benefit of waterjet cutting. A lot of the different chopping methods apply to cutting only metals. Nevertheless, waterjet slicing can cut through even wood, glass, or any other material.

Water jet cutting is a producing process that uses high pressure jets of water provided by pressurizing pumps that deliver a supersonic stream of water to cut and shape numerous types of materials. The water in water jet reducing is pressurized to 392 MPa and projected using a small precision nozzle. Because the water leaves the nozzle, it reaches speeds which can be 3 times the speed of sound.

Pure water jet slicing with water as its medium is designed for soft supplies akin to wood, plastics, and rubber. When an abrasive is added to the water stream, similar to titanium, stainless metal, aluminum, glass, ceramic materials, and concrete, cutting turns into more aggressive and capable of chopping hard metals.

Chapter Two – How Water Jet Cutting Works

The water jet chopping process could be completed in several totally different ways. The foremostity of the strategies have an abrasive blended into the water to blast particles from the workpiece. It’s a very versatile manufacturing process that can be used to chop, form, and design a workpiece to satisfy precise specifications.

The shaping method used for water jet slicing has a number of advantages over other cutting processes, corresponding to plasma or laser. Water jet cutting has higher accuracy, can reduce advanced designs, and is able to cut thermally sensitive surfaces.

The Process of Water Jet Cutting

Measuring Kerf Width

Kerf width pertains to the fabric being removed as a part of a cutting process. The time period was initially used to seek advice from the material removed by the reducing of a noticed blade. In the case of a water jet cutter, it refers back to the width of the stream, which is often 0.04 inch or smaller. The inside corners minimize by water jet chopping have a radius that matches the width of the stream. The kerf is determined by a wide range of factors, which include materials thickness, type of material, reducing quality, and the character of the waterjet nozzle.

The dimensions of the kerf is a crucial design factor that must be accounted for when determining the dimensions of the final product. If the kerf is 0.042 inches, the dimensions of the ultimate part need to be adjusted to account for the slicing width or the final part will be 0.042 inch off.

Initial Water Jet Piercing

The first reduce made by a water jet cutter is referred to as the pierce, which is wider than the traditional kerf. The initiation of the pierce is the first step within the water jet reducing process. It may be accomplished in several completely different ways with stationary, linear, circular, and low pressure being the most common methods. Which of the piercing methods is used depends on the material to be lower and the quantity of scrap produced.

Tapering in Kerf Width

Tapering in water jet slicing refers back to the kerf width at the top of the minimize and its width on the bottom. Water jet cuts have a V-formed taper, which is generated because the stream loses some of its energy as it cuts deeper into the material, with more material being removed on the top than at the bottom.

Gradual chopping speeds produce a reverse taper the place the kerf width is wider at the bottom, which is caused by removing more materials on the backside of the cut. The reverse taper could be seen when slicing soft, pliable materials.

Barrel tapers are created when the minimize is widest in the course of the cut, which happens when reducing extremely thick materials.

For many slicing, tapering doesn’t matter and can be utilized as a benefit for certain jobs. In the case of precision tooling where minimize items must fit together accurately, tapering could be a problem and must be taken into consideration.

Pressurizing the Water

Several methods are used to pressurize the water, including linear intensifiers and rotary direct drive pumps. The two types of pumps have a motor, water filters, management systems, and sensors.

Linear intensifier pumps use pressurized hydraulic oil at a pressure of 3000 psi. Low pressure oil pushes towards a piston that has a face space that is 20 instances larger than that of the high pressure plunger that pushes against the water. Since the measurement of the low pressure pump is 20 occasions bigger than that of the high pressure one, the pressure on the bigger plunger is intensified 20 times, yielding a pressure of 60,000 psi.

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Have you ever seen elegant stone countertops within the kitchen or highly machined metal parts in automobile engines? Nowadays, all the parts that require high finishing and precise reducing are created with waterjet cutting technology.

Due to the unmatchable benefits it provides, waterjet slicing is likely one of the most prominent reducing technology used in the fabrication industry. This is not only limited to metal fabrication however even applies to different sectors as well.

This makes professionals wonder what are the benefits of water jet cutting that make the process better than other alternatives. Additionally, there is a common query- ‘Can I take advantage of waterjet cutting technology for my subsequent project?’

All these doubts and more will be answered within the information provided in this article. Allow us to dive into the primary query first:

If we had been to say that the waterjet cutting process is better than any other reducing technique, it wouldn’t be an exaggeration or an overstatement. Listed here are a few of the benefits that the waterjet chopping process has to offer:

1. Superior Edge Quality

One of the major reasons that professionals choose waterjet chopping is because of the edge quality it provides. Waterjet chopping is completed by hitting a really slender beam of water on the workpiece. Therefore, there are not any metal cutters grinding against our object. This leads to a clean finishing and a superior edge quality.

2. Efficient

Many individuals don’t know this about waterjet reducing- you may cut multiple layers of material on the same time by placing them on top of each other. This process is called stacking and it makes waterjet reducing more environment friendly than another reducing method.

For example, within the amount of time it would take to cut one layer of stone slab for a kitchen, you can minimize six layers on a waterjet cutter. Due to this fact, the fee and time would be nearly one-third, making the process very efficient and economical.

3. No Thickness Limitation

Traditional slicing methods have a limitation on the thickness of material which you could cut. However, in waterjet chopping, there are not any such limitations. You’d be surprised to know that in particular mining applications, waterjet reducing is used to cut a hundred ft of fabric thickness. Check our dedicated article for more information on how thick can a waterjet cut.

4. Better Accuracy, Low Cutting Tolerances

Cutting tolerance is the shift within the position of the reducing process from the meant cut. In simple terms, cutting tolerance dictates how accurate (or how inaccurate) the reducing process is. The lower the tolerance, the higher the chopping accuracy.

Waterjet chopping has one of many lowest tolerances out there. A significant reason for this is that the reducing motion is achieved through a really narrow beam of water. One other essential reason is that waterjet chopping is a cold cutting process, so no melting away of supplies takes place.

5. Multiple Cut Shapes

With waterjet chopping, you aren’t limited to slicing in straight lines. You possibly can create multiple lower shapes within the workpiece in addition to the usual straight-line cuts. Good waterjet cutters like those provided by Techniwaterjet even come with a range of complementary software with a number of different preloaded minimize shapes.

6. Multi-axis Cutting

Besides offering totally different minimize shapes, waterjet cutting can be a multi-axis reducing method. With a great waterjet cutter, you’ll be able to cut in 5 different axes. This helps in creating intricate parts reminiscent of small elements of engines. 5-axis waterjet cutting is superior to the traditional 3-axis technologies because of a number of benefits like flexibility, slicing speed, and less manual labor required.

7. No Heat Affected Zones

As mentioned earlier, waterjet cutting is a cold chopping technique, so there is no temperature rise within the chopping points. With temperature rise, the formation of heat-affected zones takes place the place the traits of the material at the minimize location change significantly.

8. Consistent Tooling

With waterjet reducing, you don’t need to vary your tooling while you insert a new workpiece or perhaps a new material. With a new workpiece of the identical materials, you don’t even want to change any settings. For new supplies, you possibly can adjust the settings with the software itself.

9. Material Integrity

Since waterjet chopping creates no heat-affected zone, it preserves the integrity of the material all through the workpiece. The physical and chemical characteristics of the workpiece materials will be the same on the lower location as it is elsewhere.

10. No Secondary Finishing Requirement

Waterjet slicing leaves no seen stains on the fabric and has a high finishing. Subsequently, you don’t want any secondary finishing for the workpiece.

11. Environmentally Friendly

Waterjet reducing follows a closed-loop process where all the water that you use for the slicing is recycled in the process itself. The metal that is cut is strained through the water and sold as scrap. Therefore, it is a really environmentally friendly process.

12. Range of Supported Supplies

Waterjet cutters can cut by means of virtually any materials, literally. This is quite a singular benefit of waterjet cutting. Many of the other reducing strategies apply to reducing only metals. However, waterjet reducing can cut by means of even wood, glass, or any other material.

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